Hand Crimp Tool 1.25mm (.049”) Pitch PicoBlade Crimp Terminals

Doc. No: 2002182000

Release Date: 07-31-19

UNCONTROLLED COPY

Page 5 of 8

Revision: A

Revision Date: 07-31-19

Note: The tamper-proof ratchet action will not release the tool until it has been fully closed.

8. Remove the crimped terminal from the terminal

locator by pulling on the wire.

9. Visually inspect the crimped terminal for proper

crimp location.

10. On some large O.D. wires, it may not be possible to

insert the wire with the tool partially closed. Those

wires should be inserted with the hand tool in the

open position. Insert the wire above the terminal in

the punch and against the locator, and then close

the tool. See Figure 7.

Locator Replacement

See the parts list on the last page of this document for the proper locator order number. Follow the

steps below to replace the locator:

1. Open the crimp hand tool.

2. Squeeze gently on the lower area shown

in Figure 8A with your thumb and index

finger. The lower tabs of the locator

should disengage from the hand tool.

3. Lift and pull away from the hand tool. The

top locator hooks should slip out of the

top slots easily. See Figure 8A.

4. To reinstall the new locator, make sure

the hand tool is in the open position.

5. Press the red insert down as far as it will

go as shown in Figure 8B.

6. Holding onto the lower part of the locator

with your thumb and index finger, insert

the locator’s top hooks (2) into the hand

tool’s top slots.

7. Rotate the locator down, and press the

lower tabs into the two bottom slots of

the hand tool. To secure the locator into

place, the lower tabs must snap into place

on the hand tool frame.

TERMINAL

Figure 7

WIRE

LOCATOR

Figure 6

LOCATOR

TERMINAL

WIRE AGAINST THE LOCATOR

TERMINAL

PRE-STRIPPED

WIRE

SQUEEZE

HERE

SQUEEZE

HERE

LOCATOR

Figure 8A

TOP HOOKS

TOP SLOTS OF

HAND TOOL

LOWER TABS

MAKE SURE

CENTER OF

LOCATOR IS IN

THE DOWN

POSITION

Figure 8B