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MIL-W-22759/11, /12 wire—extruded PTFE insulation

MIL-W-22759/11 and /12

wires have extruded PTFE

insulation for high-temperature applications where

the additional abrasion resistance of mineral-ﬁlled

PTFE insulation is not required. These wires are

especially well-suited in applications where smoke

emission, overload stability, and ﬂammability are

major concerns.

These wires are similar to MIL-W-22759/9 and /10

wires, but have a thinner-wall insulation and 600V

voltage rating.

See page 69 for a selection of M27500 shielded and

jacketed cables incorporating these wires.

Performance:

Voltage rating:

600V.

Temperature rating:

/11: -55 to 200˚ C

/12: -55 to 260˚ C

Construction Details

Insulation:

Thin-wall extruded PTFE.

Conductor:

/11: Silver-plated copper;

/12: Nickel-plated copper.

Colors:

Color coded to MIL-STD-104.

Identiﬁcation:

to M22759.

M22759

AWG

Stranding

Conductor

Insulation Diameter

Weight

Maximum

Thermax

P/N

Size

Diameter

Minimum

Maximum

Resistance

P/N

M22759/11-8-*

133/29

.162 (4.11)

.198 (5.03)

.206 (5.23)

57.8 (86.1)

.658

(2.16)

8-ATE-13329

M22759/11-10-*

37/26

.108 (2.74)

.135 (3.43)

.143 (3.63)

34.9 (52.0)

1.19

(3.90)

10-ATE-3726

M22759/11-12-*

19/25

.086 (2.18)

.108 (2.74)

.114 (2.90)

23.5 (35.0)

1.81

(5.94)

12-ATE-1925

M22759/11-14-*

19/27

.067 (1.70)

.088 (2.24)

.092 (2.34)

14.7 (21.9)

2.88

(9.45)

14-ATE-1927

M22759/11-16-*

19/29

.053 (1.35)

.073 (1.85)

.077 (1.96)

9.64 (14.3)

4.52

(14.8)

16-ATE-1929

M22759/11-18-*

19/30

.047 (1.19)

.066 (1.68)

.070 (1.78)

7.58 (11.3)

5.79

(19.0)

18-ATE-1930

M22759/11-20-*

19/32

.038

(.97)

.056 (1.42)

.060 (1.52)

5.15 (7.66)

9.19

(30.1)

20-ATE-1932

M22759/11-22-*

19/34

.030

(.76)

.047 (1.19)

.051 (1.30)

3.44 (5.12)

15.1

(49.5)

22-ATE-1934

M22759/11-24-*

19/36

.024

(.61)

.041 (1.04)

.045 (1.14)

2.44 (3.59)

24.3

(79.7)

24-ATE-1936

M22759/11-26-*

19/38

.019

(.48)

.036

(.91)

.040 (1.02)

1.74 (2.59)

38.4

(126)

26-ATE-1938

M22759/11-28-*

7/36

.015

(.38)

.031

(.79)

.035

(.89)

1.22 (1.82)

63.8

(209)

28-ATE-736

Dimensions, Resistance, and Weights—M22759/11 (silver-plated conductor)

Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in Ω/1,000 feet (Ω/Km), @20˚ C.

All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36).

M22759

AWG

Stranding

Conductor

Insulation Diameter

Weight

Maximum

Thermax

P/N

Size

Diameter

Minimum

Maximum

Resistance

P/N

M22759/12-8-*

133/29

.163 (4.14)

.200 (5.08)

.208 (5.28)

58.8 (87.5)

.694

(2.28)

8-ATEN-13329

M22759/12-10-*

37/26

.109 (2.77)

.135 (3.43)

.143 (3.63)

35.5 (52.8)

1.24

(4.07)

10-ATEN-3726

M22759/12-12-*

19/25

.086 (2.18)

.108 (2.74)

.114 (2.90)

24.0 (35.7)

1.89

(6.20)

12-ATEN-1925

M22759/12-14-*

19/27

.067 (1.70)

.088 (2.24)

.092 (2.34)

14.8 (22.0)

3.00

(9.84)

14-ATEN-1927

M22759/12-16-*

19/29

.053 (1.35)

.073 (1.85)

.077 (1.96)

9.74 (14.5)

4.76

(15.6)

16-ATEN-1929

M22759/12-18-*

19/30

.047 (1.19)

.066 (1.68)

.070 (1.78)

7.64 (11.4)

6.10

(20.0)

18-ATEN-1930

M22759/12-20-*

19/32

.038

(.97)

.056 (1.42)

.060 (1.52)

5.19 (7.72)

9.77

(32.0)

20-ATEN-1932

M22759/12-22-*

19/34

.030

(.76)

.047 (1.19)

.051 (1.30)

3.46 (5.15)

16.0

(52.5)

22-ATEN-1934

M22759/12-24-*

19/36

.024

(.61)

.041 (1.04)

.045 (1.14)

2.42 (3.60)

25.9

(85.0)

24-ATEN-1936

M22759/12-26-*

19/38

.019

(.48)

.036 (.914)

.040 (1.02)

1.75 (2.60)

42.2

(138)

26-ATEN-1938

M22759/12-28-*

7/36

.015

(.38)

.031

(.79)

.035

(.89)

1.23 (1.83)

67.9

(223)

28-ATEN-736

Dimensions, Resistance, and Weights—M22759/12 (nickel-plated conductor)

Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in Ω/1,000 feet (Ω/Km), @20˚ C.

All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36).

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