SS72016 datasheet(60/144 Pages) ACIT

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Aerospace | Military | Transportation | Industrial | Specialty

MIL-W-25038/3 (Thermazone IIIK,IIIG) wire—high-temperature,abrasion resistant

MIL-W-25038/3 (Thermazone IIIK) wires are

designed for critical circuit applications where wires

must operate in extremely harsh environments,

under vibration, and with direct ﬂame exposure.

This heavy-duty, non-asbestos construction offers

excellent mechanical performance and abrasion

resistance, and is compatible with MIL-C-38999

connectors.

These wires are ideal for use in such aerospace

applications as engine compartments, ﬁre-

detection circuits, ﬂight-critical circuits, and

ﬂy-by-wire systems.

Thermazone IIIG wires also meet or exceed the

requirements of MIL-W-25083/3, but provide this

performance at a lower cost through the use of an

innovative insulation system (see construction

details at right).

Performance:

Voltage rating:

600V.

Temperature rating:

-55 to 260˚ C.

Construction Details

Jacket:

Fused high-performance PTFE tape. (Also available

with our unique Seamless Wrap PTFE tape;

see page 2 for details.)

Insulation:

Thermazone IIIK:

Outer: PTFE/polyimide tape ﬂuid barrier.

Inner: Inorganic dielectric.

Thermazone IIIG:

Outer: PTFE-coated ﬁberglass ﬂuid

barrier.

Inner: Inorganic dielectric.

Conductor:

12–18 AWG: 27% nickel-coated copper.

20–22 AWG: 27% nickel-coated high-strength

copper alloy.

Colors:

Color coded to MIL-STD-104.

Identiﬁcation:

Surface printed per MIL-W-25038.

M25038

AWG

Stranding

Conductor

Insulation Diameter

Weight

Maximum

Thermax

P/N

Size

Diameter

Minimum

Maximum

Resistance

P/N

M25038/3-12-*

19/25

.090 (2.29)

.100 (2.54)

.142 (3.61)

28.0 (41.7)

2.78 (9.12)

12-FWKK-1925

M25038/3-14-*

19/27

.072 (1.83)

.097 (2.46)

.123 (3.12)

19.5 (29.0)

4.32 (14.2)

14-FWKK-1927

M25038/3-16-*

19/29

.056 (1.42)

.068 (1.73)

.103 (2.62)

13.5 (20.1)

6.66 (22.5)

16-FWKK-1929

M25038/3-18-*

19/30

.050 (1.27)

.065 (1.65)

.097 (2.46)

10.5 (15.6)

8.50 (30.0)

18-FWKK-1930

M25038/3-20-*

19/32

.040 (1.02)

.048 (1.22)

.083 (2.11)

9.0 (13.4)

15.3 (47.9)

20-FWKK-1932

M25038/3-22-*

19/34

.031

(.79)

.040 (1.02)

.054 (1.37)

4.2

(6.2)

23.7 (77.7)

22-FWKK-1934

Dimensions, Resistance, and Weights—M25038/3 (Thermazone IIIK)

Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M) max. Resistance in Ω/1,000 feet (Ω/Km), @20˚ C.

Add color coding per MIL-STD-104 (see page 26). All values are nominal unless otherwise indicated.

M25038

AWG

Stranding

Conductor

Insulation Diameter

Weight

Maximum

Thermax

P/N

Size

Diameter

Minimum

Maximum

Resistance

P/N

M25038/3-12-*

19/25

.090 (2.29)

.100 (2.54)

.142 (3.61)

28.0 (41.7)

2.78 (9.12)

12-FWGK-1925

M25038/3-14-*

19/27

.072 (1.83)

.097 (2.46)

.123 (3.12)

19.5 (29.0)

4.32 (14.2)

14-FWGK-1927

M25038/3-16-*

19/29

.056 (1.42)

.068 (1.73)

.103 (2.62)

13.5 (20.1)

6.66 (22.5)

16-FWGK-1929

M25038/3-18-*

19/30

.050 (1.27)

.065 (1.65)

.097 (2.46)

10.5 (15.6)

8.50 (30.0)

18-FWGK-1930

M25038/3-20-*

19/32

.040 (1.02)

.048 (1.22)

.083 (2.11)

9.0 (13.4)

15.3 (47.9)

20-FWGK-1932

M25038/3-22H-*

19/34

.031

(.79)

.055 (1.40)

.075 (1.91)

6.0

(8.9)

23.7 (77.7)

22-FWGK-1934

Dimensions, Resistance, and Weights—M25038/3 (Thermazone IIIG)

Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M) max. Resistance in Ω/1,000 feet (Ω/Km), @20˚ C.

Add color coding per MIL-STD-104 (see page 26). All values are nominal unless otherwise indicated.

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