SS72012 datasheet(13/144 Pages) ACIT

13 / 144 page

Aerospace | Military | Transportation | Industrial | Specialty

Flight Test Cables

Almost any wire or cable in this catalog can be

supplied as a Flight Test cable, with industry-

standard orange jacket for identiﬁcation.

As a leader in aerospace wire and cable, we can apply

our technical and manufacturing expertise to your

most demanding applications especially in severe

environments and high temperatures.

Our low-noise designs are especially suited to

ﬂight test applications. Besides providing excellent

shielding, the design of these cables minimizes

triboelectric noise produced by cable movement.

Our expertise in sensor cable design helps ensure

that sensor data is transmitted cleanly to monitoring

or recording equipment.

Flight test cables can be supplied with our unique

LTE expanded PTFE dielectric for increased signal

speed and light weight (see page 3 for details).

We have a full range of thermocouple cables

designed to the new SAE AS5419 speciﬁcation.

The material options listed on this page represent

typical choices for high-performance ﬂight test

cables.

Please contact your Thermax representative with

your speciﬁc requirements.

Construction Options

Typical ﬂight test cable materials:

Conductors:

Stranded or solid copper; high-strength

copper alloy; copper-clad steel.

Nickel, silver, tin, or 27% nickel plating.

Insulation:

ETFE; FEP; LTE;* PFA; PTFE; composite mica/glass.

*LTE is our proprietary expanded extruded

PTFE dielectric with enhanced performance

such as a dielectric constant of 1.38, and

velocity of propagation up to 85% (see

page 3 for more details).

Shields: Aluminum/Mylar foil; copper or high-strength

copper alloy braid, either ﬂat or round wires.

Nickel, silver, or tin plated.

Custom combinations of shield types available

for enhanced shielding and crosstalk resistance.

Jackets: ETFE; FEP; PFA; PTFE; glass braid.

PTFE jackets available with our unique Seamless

Wrap PTFE tape (see page 2 for details).

Color: Orange with optional white stripe.

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