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SAE AS5419 Thermocouple Cables

The new SAE AS5419

standard replaces the

cancelled MIL-W-5846 speciﬁcation. This standard

deﬁnes thermocouple cables with a wide variety of

insulation, shielding, and jacket materials.

This standard includes cables with parallel or spiral

laid component wires. If shielded and/or jacketed,

they can have single or double shields and jackets.

Part numbers are generated from the desired

component materials and cable construction.

Versions with PTFE tape jackets are available with

our unique Seamless Wrap PTFE tape (see page 2

for details).

Performance:

Voltage rating:

Dependent on component wire.

Temperature ratings:

Dependent on lowest-rated component material.

Construction Details

Component wire conductor:

Positive: Stranded 90% nickel, 10% chromium.

Negative: Stranded 95% nickel, 5% aluminum.

Component wire insulation:

As used on MIL-DTL-22759, 25038, or 81822 wires

(see part numbering chart).

Shield:

Flat or round wires of copper, high-strength

copper alloy, 27% nickel-coated copper, or stainless steel;

with nickel, silver, or tin plating (see part numbering chart).

Jacket:

Wide variety of materials, tape or extruded

(see part numbering chart).

Component wire color:

Positive wire: White.

Negative wire: Green.

Jacket color:

White or natural material color

(see part numbering chart).

AS5419 A 22 JF KXS N 06

Cable configuration and shield coverage (Table 1)

Jacket type (Table 4)

Component wire AWG (14 through 22 only)

Shield type (Table 3)

Component wire insulation type (Table 2)

EMF Designator*

SAE AS5419 Part Numbering

Table 2—SAE AS5419 Component Wire Insulation Codes

Component wires have conductors as noted above, with insulation matching that of the wires shown below.

Insulation Type

Code

M22759/5

M22759/6

M22759/7

M22759/8

M22759/9

M22759/10

M22759/11

M22759/12

M22759/16

M22759/17

Insulation Type

Code

M22759/80

M22759/81

M22759/82

M22759/84

M22759/85

M22759/86

M22759/87

M22759/88

M22759/89

M22759/90

Insulation Type

Code

M22759/91

M22759/92

M25038/1

M25038/3

M81381/7

M81381/8

M81381/9

M81381/10

M81381/11

M81381/12

Insulation Type

Code

M81381/13

M81381/14

M81381/17

M81381/18

M81381/19

M81381/20

M81381/21

M81381/22

Insulation Type

Code

M22759/18

M22759/19

M22759/20

M22759/21

M22759/22

M22759/23

M22759/28

M22759/29

M22759/30

M22759/31

Table 1—SAE AS5419 Cable Conﬁguration and Shield coverage

85% shield coverage

90% shield coverage

Spiral-laid cable conﬁguration

Duplex parallel cable conﬁguration

These letters specify both wire lay and shield coverage.

EMF shall conform to ANSI/MC96.1; type KPS and KNS are used for standard EMF limits, type KPH and KNH for special limits.

See following page for shield and jacket material tables.

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