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MIL-W-16878/4 (Type E) wire—medium-wall extruded PTFE insulation

MIL-W-16878/4 (type E)

wires have extruded PTFE

insulation (medium wall thickness) for high-

temperature applications. PTFE insulation offers

high reliability with excellent thermal stability and

chemical resistance.

For heavy-wall (type EE) versions of these wires, see

M16878/5 (following page); for thin-wall (type ET)

versions, see M16878/6 (page 29).

Performance:

Voltage rating:

600V.

Temperature rating:

Silver-plated conductor: -55 to 200˚ C;

Nickel-plated conductor: -55 to 260˚ C.

Construction Details

Insulation:

Extruded PTFE, wall thickness .010 (.25 mm).

Conductor:

Silver-plated copper.

Colors:

Color coded to MIL-STD-104 (See page 26).

Options:

Nickel-plated copper conductor; silver or nickel-

plated high-strength copper alloy conductor;

sodium napthalene etched insulation for

bondability. Also available to NEMA HP-3-EX.

M16878

AWG

Stranding

Conductor

Insulation Diameter

Weight

Maximum

Thermax

P/N**

Size

Diameter

Minimum

Maximum

Resistance

P/N

M16878/4 BMG-*

37/26

.108 (2.74)

.127 (3.23)

.141 (3.58)

34.9 (51.9)

1.19

(3.90)

10-TE-3726

M16878/4 BLE-*

19/25

.084 (2.13)

.107 (2.72)

.121 (3.07)

22.6 (33.6)

1.81

(5.94)

12-TE-1925

M16878/4 BKE-*

19/27

.067 (1.70)

.088 (2.24)

.102 (2.59)

14.7 (21.9)

2.88

(9.45)

14-TE-1927

M16878/4 BJE-*

19/29

.053 (1.35)

.073 (1.85)

.087 (2.21)

9.77 (14.5)

4.53

(14.8)

16-TE-1929

M16878/4 BHE-*

19/30

.047 (1.19)

.064 (1.63)

.074 (1.88)

7.60 (11.3)

5.79

(19.0)

18-TE-1930

M16878/4 BHB-*

7/26

.048 (1.22)

.064 (1.63)

.074 (1.88)

7.52 (11.2)

6.28

(20.6)

18-TE-726

M16878/4 BHA-*

SOLID

.040 (1.02)

.056 (1.42)

.066 (1.68)

6.50 (9.67)

4.20

(13.8)

18-TE-118

M16878/4 BGE-*

19/32

.038

(.97)

.054 (1.37)

.062 (1.57)

5.12 (7.62)

9.19

(30.1)

20-TE-1932

M16878/4 BGB-*

7/28

.038

(.97)

.054 (1.37)

.062 (1.57)

5.05 (7.52)

10.0

(32.8)

20-TE-728

M16878/4 BGA-*

SOLID

.032

(.81)

.048 (1.22)

.056 (1.42)

4.34 (6.46)

10.5

(34.4)

20-TE-120

M16878/4 BFE-*

19/34

.030

(.76)

.046 (1.17)

.054 (1.37)

3.47 (5.16)

15.1

(49.5)

22-TE-1934

M16878/4 BFB-*

7/30

.030

(.76)

.046 (1.17)

.054 (1.37)

3.44 (5.12)

15.9

(52.2)

22-TE-730

M16878/4 BFA-*

SOLID

.025

(.64)

.041 (1.04)

.049 (1.24)

2.95 (4.39)

17.0

(55.8)

22-TE-122

M16878/4 BEE-*

19/36

.024

(.61)

.040 (1.02)

.048 (1.22)

2.44 (3.63)

24.3

(79.7)

24-TE-1936

M16878/4 BEB-*

7/32

.024

(.61)

.040 (1.02)

.048 (1.22)

2.44 (3.63)

25.2

(82.7)

24-TE-732

M16878/4 BEA-*

SOLID

.020

(.51)

.036

(.91)

.044 (1.12)

2.09 (3.11)

26.8

(87.9)

24-TE-124

M16878/4 BDE-*

19/38

.019

(.48)

.035

(.89)

.043 (1.09)

1.83 (2.72)

38.4

(126)

26-TE-1938

M16878/4 BDB-*

7/34

.019

(.48)

.035

(.89)

.043 (1.09)

1.74 (2.59)

40.5

(133)

26-TE-734

M16878/4 BDA-*

SOLID

.016

(.41)

.032

(.81)

.040 (1.02)

1.51 (2.25)

42.7

(140)

26-TE-126

M16878/4 (REF)

19/40

.015

(.38)

.031

(.79)

.039

(.99)

1.33 (1.98)

63.1

(207)

28-TE-1940

M16878/4 BCB-*

7/36

.015

(.38)

.031

(.79)

.039

(.99)

1.28 (1.90)

63.8

(209)

28-TE-736

M16878/4 BCA-*

SOLID

.013

(.33)

.029

(.74)

.037

(.94)

1.14 (1.70)

68.0

(223)

28-TE-128

M16878/4 (REF)

19/42

.012

(.31)

.028

(.71)

.036

(.91)

1.01 (1.50)

96.1

(315)

30-TE-1942

M16878/4 BBB-*

7/38

.012

(.31)

.028

(.71)

.036

(.91)

.990 (1.47)

101

(330)

30-TE-738

M16878/4 BBA-*

SOLID

.010

(.25)

.026

(.66)

.034

(.86)

.880 (1.31)

108

(354)

30-TE-130

M16878/4 (REF)

19/44

.010

(.25)

.026

(.66)

.034

(.86)

.830 (1.24)

153

(502)

32-TE-3726

M16878/4 BAB-*

7/40

.009

(.23)

.026

(.66)

.034

(.86)

.790 (1.18)

173

(567)

32-TE-1944

M16878/4 BAA-*

SOLID

.008

(.20)

.025

(.64)

.033

(.84)

.610 (.908)

169

(554)

32-TE-132

M16878/4 (REF)

7/42

.008

(.20)

.024

(.61)

.032

(.81)

.660 (.982)

258

(846)

34-TE-742

M16878/4 (REF)

7/44

.006

(.15)

.022

(.56)

.030

(.76)

.540 (.804)

412

(1351)

36-TE-744

Dimensions, Resistance, and Weights—M16878/4

Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 m). Resistance in Ω/1,000 feet (Ω/Km), @20˚ C.

Add color coding per MIL-STD-104 (see page 26). ** Complies with the latest issue of MIL-W-16878 having no surface marking, and NEMA HP-3.

(REF) indicates alternate constructions conforming to,but not speciﬁcally contained in,MIL-W-16878. All values are nominal unless otherwise indicated.

Ordering Information:

Specify Thermax part number, M16878 number, and color.

To order with optional conductor materials:

For silver-plated high-strength copper conductor, change TE in Thermax part number to TETF.

For nickel-plated copper conductor, change TE in Thermax part number to TEN.

For nickel-plated high-strength copper conductor, change TE in Thermax part number to TETFN.

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