SS72012 datasheet(52/144 Pages) ACIT

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Aerospace | Military | Transportation | Industrial | Specialty

MIL-DTL-22759/83, /84, /85 wire—normal weight

MIL-DTL-22759/83, /84, and /85

wires are large size,

high-performance aerospace hookup wires with

a four-layer insulation of PTFE tape and PTFE/

polyimide/PTFE tape, with an outer layer of

polyamide braid for superior abrasion resistance.

These wires are designed for aerospace and other

applications requiring excellent thermal stability and

abrasion resistance.

These wires are available with our unique Seamless

Wrap PTFE tape insulation (see page 54 for details

and part numbers).

Performance:

Voltage rating:

600V.

Temperature rating:

/83: -55 to 200˚ C

/84: -55 to 260˚ C

/85: -55 to 150˚ C

Construction Details

Insulation:

First layer: PTFE tape;

Second layer: PTFE/polyimide/PTFE tape;

Third and fourth layers: PTFE tape;

Fifth (outer) layer: 200 Denier polyamide braid

with clear lacquer to prevent fraying.

Conductor:

/83: Silver-plated copper;

/84: Nickel-plated copper.

/85:Tin-plated copper.

Colors:

See below.

Identiﬁcation:

Per MIL-DTL-22759/83, /84, and /85.

M22759

AWG

Stranding

Conductor Diameter

Insulation Diameter

Weight

Maximum

P/N

Size

Minimum

Maximum

Minimum

Maximum

Resistance

M22759/83-04-*

4/0

2109/30

.565

(14.35)

.605

(15.37)

.615

(15.62)

.655

(16.64)

661.4 (984.0)

.054 (.177)

M22759/83-03-*

3/0

1665/30

.500

(12.70)

.540

(13.72)

.554

(14.07)

.584

(14.83)

520.3 (774.1)

.068 (.223)

M22759/83-02-*

2/0

1330/30

.440

(11.18)

.475

(12.07)

.498

(12.65)

.528

(13.41)

414.7 (617.0)

.085 (.279)

M22759/83-01-*

1045/30

.395

(10.03)

.425

(10.80)

.442

(11.23)

.462

(11.73)

337.0 (501.4)

.108 (.354)

M22759/83-1-*

817/30

.366

(9.30)

.380

(9.65)

.400

(10.16)

.420

(10.67)

282.0 (419.6)

.139 (.456)

M22759/83-2-*

665/30

.320

(8.13)

.340

(8.64)

.360

(9.14)

.380

(9.65)

217.9 (324.2)

.170 (.558)

Dimensions, Weight, and Resistance—M22759/83 (silver-plated copper conductor)

M22759

AWG

Stranding

Conductor Diameter

Insulation Diameter

Weight

Maximum

P/N

Size

Minimum

Maximum

Minimum

Maximum

Resistance

M22759/84-04-*

4/0

2109/30

.565

(14.35)

.605

(15.37)

.615

(15.62)

.655

(16.64)

661.4 (984.0)

.056 (.184)

M22759/84-03-*

3/0

1665/30

.500

(12.70)

.540

(13.72)

.554

(14.07)

.584

(14.83)

520.3 (774.1)

.071 (.233)

M22759/84-02-*

2/0

1330/30

.440

(11.18)

.475

(12.07)

.498

(12.65)

.528

(13.41)

414.7 (617.0)

.089 (.292)

M22759/84-01-*

1045/30

.395

(10.03)

.425

(10.80)

.442

(11.23)

.462

(11.73)

337.0 (501.4)

.113 (.371)

M22759/84-1-*

817/30

.366

(9.30)

.380

(9.65)

.400

(10.16)

.420

(10.67)

282.0 (419.6)

.144 (.472)

M22759/84-2-*

665/30

.320

(8.13)

.340

(8.64)

.360

(9.14)

.380

(9.65)

217.9 (324.2)

.177 (.581)

Dimensions, Weight, and Resistance—M22759/84 (nickel-plated copper conductor)

M22759

AWG

Stranding

Conductor Diameter

Insulation Diameter

Weight

Maximum

P/N

Size

Minimum

Maximum

Minimum

Maximum

Resistance

M22759/85-04-*

4/0

2109/30

.565

(14.35)

.605

(15.37)

.615

(15.62)

.655

(16.64)

661.4 (984.0)

.056 (.184)

M22759/85-03-*

3/0

1665/30

.500

(12.70)

.540

(13.72)

.554

(14.07)

.584

(14.83)

520.3 (774.1)

.071 (.233)

M22759/85-02-*

2/0

1330/30

.440

(11.18)

.475

(12.07)

.498

(12.65)

.528

(13.41)

414.7 (617.0)

.091 (.298)

M22759/85-01-*

1045/30

.395

(10.03)

.425

(10.80)

.442

(11.23)

.462

(11.73)

337.0 (501.4)

.116 (.380)

M22759/85-1-*

817/30

.366

(9.30)

.380

(9.65)

.400

(10.16)

.420

(10.67)

282.0 (419.6)

.149 (.489)

M22759/85-2-*

665/30

.320

(8.13)

.340

(8.64)

.360

(9.14)

.380

(9.65)

217.9 (324.2)

.183 (.600)

Dimensions, Weight, and Resistance—M22759/85 (tin-plated copper conductor)

Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in Ω/1,000 feet (Ω/Km), @20˚ C.

Add color coding—dark green (5D) preferred, white (9) acceptable alternate. All values are nominal unless otherwise indicated.

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