SS72012 datasheet(51/144 Pages) ACIT

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Aerospace | Military | Transportation | Industrial | Specialty

MIL-DTL-22759/80, /81, /82 wire—light weight, composite insulation

MIL-DTL-22759/80, /81, and /82

wires are light-

weight, high-performance aerospace hookup wires

with a dual-layer insulation of PTFE/polyimide/PTFE

tape, covered with PTFE tape.

These wires are designed for aerospace and other

applications requiring excellent thermal stability,

light weight, and high break strength.

These wires are available with our unique Seamless

Wrap PTFE tape insulation (see page 54 for details

and part numbers).

Performance:

Voltage rating:

600V.

Temperature rating:

/80: -55 to 150˚ C

/81: -55 to 200˚ C

/82: -55 to 260˚ C

Construction Details

Insulation:

PTFE/polyimide/PTFE tape (inner layer);

PTFE tape (outer layer).

Conductor:

/80: Tin-plated copper;

/81: Silver-plated high-strength (AWG 20-24)

or ultra-high-strength copper alloy (AWG 26).

/82: Nickel-plated high-strength (AWG 20-24)

or ultra-high-strength copper alloy (AWG 26).

Colors:

Color coded to MIL-STD-681.

Identiﬁcation:

Per MIL-DTL-22759/80, /81, and /82.

M22759

AWG

Stranding

Conductor Diameter

Insulation Diameter

Weight

Maximum

P/N

Size

Minimum

Maximum

Minimum

Maximum

Resistance

M22759/80-10-*

37/26

.1060

(2.69)

.1120

(2.84)

.119

(3.02)

.123 (3.12)

30.4 (45.2)

1.26

(4.13)

M22759/80-12-*

37/28

.0835

(2.12)

.0894

(2.27)

.096

(2.44)

.100 (2.54)

19.4 (28.9)

2.02

(6.63)

M22759/80-14-*

19/27

.0645

(1.64)

.0694

(1.76)

.076

(1.93)

.080 (2.03)

12.4 (18.4)

3.06

(10.0)

M22759/80-16-*

19/29

.0515

(1.31)

.0554

(1.41)

.063

(1.60)

.067 (1.70)

7.97 (11.9)

4.81

(15.8)

M22759/80-18-*

19/30

.0455

(1.16)

.0494

(1.25)

.056

(1.42)

.060 (1.52)

6.41

(9.5)

6.23

(20.4)

M22759/80-20-*

19/32

.0365

(.93)

.0394

(1.00)

.048

(1.22)

.051 (1.30)

4.29

(6.4)

9.88

(32.4)

M22759/80-22-*

19/34

.0285

(.72)

.0314

(.80)

.040

(1.02)

.043 (1.09)

2.78

(4.1)

16.2

(53.1)

M22759/80-24-*

19/36

.0225

(.57)

.0244

(.62)

.034

(.86)

.038

(.97)

1.87

(2.8)

26.2

(85.9)

M22759/80-26-*

19/38

.0175

(.44)

.0204

(.52)

.030

(.76)

.034

(.86)

1.30

(1.9)

41.3

(135)

Dimensions, Resistance, and Weights—M22759/80 (tin-plated copper conductor)

M22759

AWG

Stranding

Conductor Diameter

Insulation Diameter

Weight

Maximum

P/N

Size

Minimum

Maximum

Minimum

Maximum

Resistance

M22759/81-20-*

19/32

.0365

(.93)

.0395

(1.00)

.048

(1.22)

.051 (1.30)

4.36

(6.5)

10.7

(35.1)

M22759/81-22-*

19/34

.0285

(.72)

.0314

(.80)

.040

(1.02)

.043 (1.09)

2.80

(4.2)

17.5

(57.4)

M22759/81-24-*

19/36

.0225

(.57)

.0244

(.62)

.034

(.86)

.038

(.97)

1.87

(2.8)

28.4

(93.2)

M22759/81-26-*

†26

19/38

.0175

(.44)

.0204

(.52)

.030

(.76)

.034

(.86)

1.40

(2.1)

56.4

(185)

Dimensions, Weights, and Resistance—M22759/81 (silver-plated high-strength conductor)

M22759

AWG

Stranding

Conductor Diameter

Insulation Diameter

Weight

Maximum

P/N

Size

Minimum

Maximum

Minimum

Maximum

Resistance

M22759/82-20-*

19/32

.0365

(.93)

.0404

(1.03)

.048

(1.22)

.051 (1.30)

4.32

(6.4)

11.4

(37.4)

M22759/82-22-*

19/34

.0285

(.72)

.0314

(.80)

.040

(1.02)

.043 (1.09)

2.83

(4.2)

18.6

(61.0)

M22759/82-24-*

19/36

.0225

(.57)

.0254

(.65)

.034

(.86)

.038

(.97)

1.87

(2.8)

30.1

(98.3)

M22759/82-26-*

†26

19/38

.0175

(.44)

.0204

(.52)

.030

(.72)

.034

(.86)

1.38

(2.1)

58.4

(191)

Dimensions, Weights, and Resistance—M22759/82 (nickel-plated high-strength conductor)

Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in Ω/1,000 feet (Ω/Km), @20˚ C.

Add color coding per MIL-STD-681 (see page 36). †Indicates ultra-high-strength copper alloy conductor.

All values are nominal unless otherwise indicated.

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