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Aerospace | Military | Transportation | Industrial | Specialty

MIL-W-22759/16, /17 wire—extruded ETFE insulation

MIL-W-22759/16 and /17

wires have extruded ETFE

insulation for aerospace and other applications

requiring light weight, tight diameter tolerances, and

enhanced mechanical toughness.

ETFE insulation also provides exceptional resistance

to radiation and chemicals.

For versions of these wires with thinner-wall

insulation for light weight, see M22759/18 and /19

(following page).

See page 70 for a selection of M27500 shielded and

jacketed cables incorporating these wires.

Performance:

Voltage rating:

600V.

Temperature rating:

/16, /17: -55 to 150˚ C

Construction Details

Insulation:

Extruded ETFE.

Conductor:

/16: Tin-plated copper;

/17: Silver-plated, high strength copper alloy.

Colors:

Color coded to MIL-STD-104.

Identiﬁcation:

to M22759.

M22759

AWG

Stranding

Conductor

Insulation Diameter

Weight

Maximum

Thermax

P/N

Size

Diameter

Minimum

Maximum

Resistance

P/N

M22759/16-02-*

2/0

1330/30

.460 (11.7)

.539 (13.7)

.553 (14.0)

485

(722)

.091

(.299)

2/0-ACFZ-1330/30

M22759/16-01-*

1/0

1045/30

.412 (10.5)

.473 (12.0)

.485 (12.3)

380

(566)

.126

(.380)

1/0-ACFZ-1045/30

M22759/16-1-*

817/30

.370 (9.40)

.426 (10.8)

.436 (11.1)

293

(437)

.149

(.489)

1-ACFZ-81730

M22759/16-2-*

665/30

.330 (8.38)

.384 (9.75)

.392 (9.96)

231

(344)

.183

(.600)

2-ACFZ-66530

M22759/16-4-*

133/25

.260 (6.60)

.308 (7.82)

.316 (8.03)

152

(227)

.280

(.916)

4-ACFZ-13325

M22759/16-6-*

133/27

.202 (5.13)

.247 (6.27)

.253 (6.43)

96.9 (144)

.445

(1.46)

6-ACFZ-13327

M22759/16-8-*

133/29

.162 (4.11)

.196 (4.98)

.202 (5.13)

61.5 (91.5)

.701

(2.30)

8-ACFZ-13329

M22759/16-10-*

37/26

.110 (2.79)

.136 (3.45)

.142 (3.61)

34.0 (50.6)

1.26

(4.13)

10-ACFZ-3726

M22759/16-12-*

37/28

.086 (2.18)

.111 (2.82)

.117 (2.97)

21.8 (32.4)

2.02

(6.63)

12-ACFZ-3728

M22759/16-14-*

19/27

.067 (1.70)

.091 (2.31)

.095 (2.41)

14.5 (21.6)

3.06

(10.0)

14-ACFZ-1927

M22759/16-16-*

19/29

.053 (1.35)

.077 (1.96)

.081 (2.06)

9.68 (14.4)

4.81

(15.8)

16-ACFZ-1929

M22759/16-18-*

19/30

.048 (1.22)

.069 (1.75)

.073 (1.85)

7.65 (11.4)

6.23

(20.4)

18-ACFZ-1930

M22759/16-20-*

19/32

.038

(.97)

.058 (1.47)

.062 (1.57)

5.18 (7.71)

9.88

(32.4)

20-ACFZ-1932

M22759/16-22-*

19/34

.030

(.76)

.050 (1.27)

.054 (1.37)

3.52 (5.24)

16.2

(53.1)

22-ACFZ-1934

M22759/16-24-*

19/36

.024

(.61)

.043 (1.09)

.047 (1.19)

2.45 (3.65)

26.2

(85.9)

24-ACFZ-1936

Dimensions, Resistance, and Weights—M22759/16 (tin-plated copper conductor)

Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in Ω/1,000 feet (Ω/Km), @20˚ C.

All values are nominal unless otherwise indicated.

Add color coding per MIL-STD-104 (see page 36).

M22759

AWG

Stranding

Conductor

Insulation Diameter

Weight

Maximum

Break

Thermax

P/N

Size

Diameter

Minimum

Maximum

Resistance

Strength

P/N

M22759/17-20-*

19/32

.038 (.97)

.058 (1.47) .062 (1.57) 4.96 (7.38)

10.7 (35.1)

58.1 (26.4)

20-ACFTF-1932

M22759/17-22-*

19/34

.030 (.76)

.050 (1.27) .054 (1.37) 3.40 (5.06)

17.5 (57.4)

35.8 (16.2)

22-ACFTF-1934

M22759/17-24-*

19/36

.024 (.61)

.043 (1.09) .047 (1.19) 2.32 (3.45)

28.4 (93.2)

22.4 (10.2)

24-ACFTF-1936

M22759/17-26-*

19/38

.019 (.48)

.038 (.97) .042 (1.07) 1.67 (2.49)

44.8 (147)

14.2 (6.44)

26-ACFTF-1938

Dimensions, Resistance, and Weights—M22759/17 (silver-plated copper alloy conductor)

Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in Ω/1,000 feet (Ω/Km), @20˚ C.

Break strength in pounds (Kg) minimum.

All values are nominal unless otherwise indicated.

Add color coding per MIL-STD-104 (see page 36).

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