SS72012 datasheet(53/144 Pages) ACIT

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Aerospace | Military | Transportation | Industrial | Specialty

MIL-DTL-22759/86 wire—silver-plated conductor

MIL-DTL-22759/86

wires are normal-weight, high-

performance aerospace hookup wires with insulation

composed of PTFE/polyimide/PTFE tape and PTFE

tape in several conﬁgurations.

These wires are designed for aerospace and other

applications requiring excellent thermal stability and

good abrasion resistance.

For versions of these wires with nickel-plated

conductors, see MIL-DTL-22759/87 (following page).

For versions with tin-plated conductors, see

MIL-DTL-22759/88 (page 51).

These wires are available with our unique Seamless

Wrap PTFE tape insulation (see page 54 for details

and part numbers).

Performance:

Voltage rating:

600V.

Temperature rating:

-55 to 200˚ C

Construction Details

Insulation:

See chart below.

Conductor:

Silver-plated copper.

Colors:

Color coded to MIL-STD-681.

Identiﬁcation:

Per MIL-DTL-22759/86.

AWG Size

Inner Layer

Second Layer

Third Layer

Fourth Layer

4/0 through 4

PTFE tape

PTFE/polyimide/PTFE tape

PTFE tape

8 and 6

PTFE tape

PTFE/polyimide/PTFE tape

PTFE tape

None

10 through 26

PTFE/polyimide/PTFE tape

PTFE tape

None

Insulation—M22759/86

M22759

AWG

Stranding

Conductor Diameter

Insulation Diameter

Weight

Maximum

P/N

Size

Minimum

Maximum

Minimum

Maximum

Resistance

M22759/86-04-*

4/0

2109/30

.565

(14.35)

.605 (15.37)

.590

(14.99)

.630 (16.0)

680.8 (1012.9)

.054

(.177)

M22759/86-03-*

3/0

1665/30

.500

(12.70)

.540 (13.72)

.530

(13.46)

.560 (14.2)

541.8

(806.1)

.068

(.223)

M22759/86-02-*

2/0

1330/30

.440

(11.18)

.475 (12.07)

.475

(12.07)

.505 (12.8)

431.6

(642.1)

.085

(.279)

M22759/86-01-*

1045/30

.395

(10.03)

.425 (10.80)

.420

(10.67)

.450 (11.4)

343.8

(511.5)

.108

(.354)

M22759/86-1-*

817/30

.366

(9.30)

.380

(9.65)

.388

(9.86)

.408 (10.4)

272.5

(405.4)

.139

(.456)

M22759/86-2-*

665/30

.320

(8.13)

.340

(8.64)

.344

(8.74)

.364 (9.25)

222.8

(331.5)

.170

(.558)

M22759/86-4-*

133/25

.250

(6.35)

.263

(6.68)

.276

(7.01)

.288 (7.32)

141.1

(209.9)

.264

(.866)

M22759/86-6-*

133/27

.198

(5.03)

.208

(5.28)

.219

(5.56)

.229 (5.82)

88.1

(131.1)

.418

(1.37)

M22759/86-8-*

133/29

.158

(4.01)

.166

(4.22)

.180

(4.57)

.188 (4.78)

57.5

(85.5)

.658

(2.16)

M22759/86-10-*

37/26

.106

(2.69)

.110

(2.79)

.122

(3.10)

.127 (3.23)

31.2

(46.4)

1.19

(3.90)

M22759/86-12-*

37/28

.0835

(2.12)

.0874 (2.22)

.100

(2.54)

.105 (2.67)

19.6

(29.2)

1.90

(6.23)

M22759/86-14-*

19/27

.0645

(1.64)

.0684 (1.74)

.081

(2.06)

.086 (2.18)

12.5

(18.6)

2.88

(9.45)

M22759/86-16-*

19/29

.0515

(1.31)

.0544 (1.38)

.068

(1.73)

.073 (1.85)

8.55

(12.7)

4.52

(14.8)

M22759/86-18-*

19/30

.0455

(1.16)

.0484 (1.23)

.061

(1.55)

.065 (1.65)

6.65

(9.9)

5.79

(19.0)

M22759/86-20-*

19/32

.0365

(.93)

.0384

(.98)

.051

(1.30)

.055 (1.40)

4.50

(6.7)

9.19

(30.1)

M22759/86-22-*

19/34

.0285

(.72)

.0304

(.77)

.043

(1.09)

.047 (1.19)

2.97

(4.4)

15.1

(49.5)

M22759/86-24-*

19/36

.0225

(.57)

.0244

(.62)

.038

(.97)

.042 (1.07)

2.04

(3.0)

24.3

(79.7)

M22759/86-26-*

19/38

.0175

(.44)

.0194

(.49)

.033

(.84)

.037

(.94)

1.44

(2.1)

38.4

(126)

Dimensions, Resistance, and Weights—M22759/86 (silver-plated copper conductor)

Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in Ω/1,000 feet (Ω/Km), @20˚ C.

Add color coding per MIL-STD-681 (see page 36). All values are nominal unless otherwise indicated.

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