SS72012 datasheet(57/144 Pages) ACIT

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Aerospace | Military | Transportation | Industrial | Specialty

MIL-DTL-22759/91, /92 wire—light weight

MIL-DTL-22759/91 and /92

wires are light-weight,

high-performance aerospace hookup wires with a

dual-layer insulation of PTFE/polyimide/PTFE tape,

covered with PTFE tape.

These wires are designed for aerospace and other

applications requiring excellent thermal stability

and light weight.

For versions with high-strength conductors, see

MIL-DTL-22759/81 and /82 (page 47)

These wires are available with our unique Seamless

Wrap PTFE tape insulation (see page 54 for details).

Performance:

Voltage rating:

600V.

Temperature rating:

/91: -55 to 200˚ C

/92: -55 to 260˚ C

Construction Details

Insulation:

PTFE/polyimide/PTFE tape (inner layer);

PTFE tape (outer layer).

Conductor:

/91: Silver-plated copper.

/92: Nickel-plated copper.

Colors:

Color coded to MIL-STD-681.

Identiﬁcation:

Per MIL-DTL-22759/91 and /92.

M22759

AWG

Stranding

Conductor Diameter

Insulation Diameter

Weight

Maximum

P/N

Size

Minimum

Maximum

Minimum

Maximum

Resistance

M22759/91-10-*

37/26

.1060

(2.69)

.1100

(2.79)

.119 (3.02)

.123

(3.12)

30.5 (45.4)

1.19 (3.90)

M22759/91-12-*

37/28

.0835

(2.12)

.0874

(2.22)

.096 (2.44)

.100

(2.54)

19.5 (29.0)

1.90 (6.23)

M22759/91-14-*

19/27

.0645

(1.64)

.0684

(1.74)

.076 (1.93)

.080

(2.03)

12.6 (18.7)

2.88 (9.45)

M22759/91-16-*

19/29

.0515

(1.31)

.0544

(1.38)

.063 (1.60)

.067

(1.70)

8.21 (12.2)

4.52 (14.8)

M22759/91-18-*

19/30

.0455

(1.16)

.0484

(1.23)

.056 (1.42)

.060

(1.52)

6.57

(9.8)

5.79 (19.0)

M22759/91-20-*

19/32

.0365

(.93)

.0384

(.98)

.048 (1.22)

.051

(1.30)

4.36

(6.5)

9.19 (30.1)

M22759/91-22-*

19/34

.0285

(.72)

.0304

(.77)

.040 (1.02)

.043

(1.09)

2.83

(4.2)

15.1 (49.5)

M22759/91-24-*

19/36

.0225

(.57)

.0244

(.62)

.034

(.86)

.038

(.97)

1.87

(2.8)

24.3 (79.7)

M22759/91-26-*

19/38

.0175

(.44)

.0194

(.49)

.030

(.76)

.034

(.86)

1.33

(2.0)

38.4 (126)

Dimensions, Resistance, and Weights—M22759/91 (silver-plated copper conductor)

M22759

AWG

Stranding

Conductor Diameter

Insulation Diameter

Weight

Maximum

P/N

Size

Minimum

Maximum

Minimum

Maximum

Resistance

M22759/92-10-*

37/26

.1060

(2.69)

.1120

(2.84)

.119 (3.02)

.123

(3.12)

30.5 (45.4)

1.24 (4.07)

M22759/92-12-*

37/28

.0835

(2.12)

.0894

(2.27)

.096 (2.44)

.100

(2.54)

19.5 (29.0)

1.98 (6.49)

M22759/92-14-*

19/27

.0645

(1.64)

.0694

(1.76)

.076 (1.93)

.080

(2.03)

12.6 (18.7)

3.00 (9.84)

M22759/92-16-*

19/29

.0515

(1.31)

.0554

(1.41)

.063 (1.60)

.067

(1.70)

8.21 (12.2)

4.76 (15.6)

M22759/92-18-*

19/30

.0455

(1.16)

.0494

(1.25)

.056 (1.42)

.060

(1.52)

6.57

(9.8)

6.10 (20.0)

M22759/92-20-*

19/32

.0365

(.93)

.0394

(1.00)

.048 (1.22)

.051

(1.30)

4.36

(6.5)

9.77 (32.0)

M22759/92-22-*

19/34

.0285

(.72)

.0314

(.80)

.040 (1.02)

.043

(1.09)

2.83

(4.2)

16.0 (52.5)

M22759/92-24-*

19/36

.0225

(.57)

.0244

(.62)

.034

(.86)

.038

(.97)

1.87

(2.8)

25.9 (85.0)

M22759/92-26-*

19/38

.0175

(.44)

.0204

(.52)

.030

(.76)

.034

(.86)

1.33

(2.0)

42.2 (138)

Dimensions, Resistance, and Weights—M22759/92 (nickel-plated copper conductor)

Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in Ω/1,000 feet (Ω/Km), @20˚ C.

Add color coding per MIL-STD-681 (see page 36).

All values are nominal unless otherwise indicated.

Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in Ω/1,000 feet (Ω/Km), @20˚ C.

Add color coding per MIL-STD-681 (see page 36).

All values are nominal unless otherwise indicated.

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